The exterior of a Bald-faced Hornet nest consists of an outer envelope of paper that is made up of a myriad of horizonal stripes of chewed up wood fibers that have been mixed with hornet saliva. Each stripe represents a single hornet’s contribution. The different colors represent different sources of wood. This outer envelope is only one of several (up to 12 or more) that serve to insulate the innermost, active part of the nest.
Inside these outer sheets are three or four horizontal tiers of hexagonal cells in which eggs are laid and brood are raised. Access from one level to another is at the periphery of the tiers, just inside the shell. The queen begins the nest, building a few cells and raising female workers that then take over the cell-building while the queen continues to lay eggs. As the number of hornets increases, so does the number of cells they build, and as a result the tiers become wider and wider. When space runs out, the hornets remove one or more of the innermost layers of insulating paper that form the envelope, while constructing new sheets on the outside. The nest continues to grow in this fashion until the queen’s egg-laying slows down at the end of the season.
The construction of these tiers of cells takes place upside down in total darkness, which is, in itself, quite a feat. When they are constructing a cell, the hornets keep one antenna inside the cell and the other on the outside. By monitoring the distance between the two antennae tips they can judge thickness of the wall. They do a similar thing with their mandibles, with one on each side of the wall, in order to straighten the cell walls and squeeze the pulp flat to remove water.
If the cells were built sideways or upwards they would require constant attention from the hornets until they dried in order to prevent them from sagging. Given that the cells are downward-facing, one might wonder why the hornet larvae don’t fall out. Water has a great affinity for uncoated paper (think of paper towels sucking up water against the pull of gravity). Because the larvae are damp, they actually stick to the paper cell walls. When they are ready to pupate, they must separate from the walls. They do this by attaching themselves to the cell with silk and then spin a silk cocoon.
In order to fully appreciate the intricate architecture of a Bald-faced Hornet nest, you must dissect one (they are only used for one season). Just be sure to wait until there have been a number of hard frosts, in order to assure that there are no residents. (Photo: Bald-faced Hornet nest – (left) envelope consisting of 12 layers & (right) cluster of cells it surrounded; inset: dissected inner section showing four tiers of cells)